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Iscar is announcing a new revolutionary milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantage as opposed to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

Iscar is commencing a totally new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has notable added advantages compared to the current flat, square shapes. The new design has additional cutting edges, positive rake face, reduced cutting forces resulting in better performance. The carbide inserts are screw-clamped on the outside of various milling cutter types, providing excellent conditions also for heavy-duty applications with superb surface quality, saving multiple finishing operations. End mills are produced for 90 degree shoulder milling and for facing with 45 degree lead angles.

Each carbide insert includes eight cutting edges, 4 for right-hand and 4 for left-hand cutting, increasing the economy of use. The two, toward-center-slanted cutting edges furnish on one side strong and exact clamping of insert to the tool body, and on the other side, the positive axial rake angle. The usability of this positive axial rake composition subdues the cutting forces owing to softer cut and ideal penetration into the metal, as well as changing force direction which is mandatory for use on new machining centers with pallet systems less stable than on the classical transfer lines.

In standard applications like in the auto industry, the depth-of-cut is less than thirty thousandths of an inch providing the use of all 8 cutting edges of the Tangmill carbide inserts. Furthermore, in the automotive industry it is routine to use a team of cutters, one for right- and one for left-handed operations, which indicates that all eight cutting edges of the Tangmill inserts can be applied.

New ISCAR UPGRADES for Fast Metal Removal

Recent progress coming from the headquarters of Iscar, bringing the brand-new Upgrade campaign, which guarantees that they are looking toward the future. The new Upgrade campaign, proposed to be distributed at the end of year 2008, will offer groundbreaking tools for milling, turning, hole making and multifunction applications, supplementing the FMR (Fast Metal Removal) tool families with one aim in mind - to improve productivity on the shop floor and to raise profits.

Iscar's focus for this year, with no doubt, are the new coatings, new substrate formations, brand new cutting edge geometries, innovative sizes, new tangential clamping mechanisms and new coolant nozzle characteristics. Iscar's future trends incorporate brand-new carbide insert grades for effectual and cost-effective machining, several cutting edges for each insert and superior tangential clamping mechanisms which can significantly diminish the cutting pressure. The launching of the AL-TEC, PVD coating mainly for nodular cast iron, a-TECH, CVD coating chiefly for grey cast iron and the DO-TECH, dual CVD PVD coating for enhanced strength will refashion the way industry machines cast iron. Moreover, Iscar designing mini inserts is an alternate direction within the Upgrade campaign, referring to limiting the sizes of the Tangmill carbide inserts into Minitang, in order to facilitate fine pitch configuration which will accelerate feed rates. In addition, the compact size of the carbide inserts and their tangential position in the pockets creates possible a much larger core diameter, in terms of tool design, when compared to normal radially oriented inserts.

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